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 Quality
- The hallmark of our company's reputation is the fundamental commitment to quality and process control. All our manufactured products like MS Pencil Ingots, Steel Castings, Alloy Steel Castings, Alloys and Iron Castings have to undergo stringent quality assurance.
- Every employee of Saini Alloys is a member of the quality team.
- Accurate analysis of the melt and mechanical testing are utilized for compliance with every customer's purchase order.
- Non-destructive tests are used when specified or deemed necessary by our engineering staff.
- An exhaustive quality control manual coupled with standard operating procedures and specifications guide and control the manufacturing operations through numerous customer specifications and service requirements.
Process
Our fully integrated system which manufactures MS Pencil Ingots, Steel Castings, Alloy Steel Castings, Alloys and Iron Castings is designed for complete flexibility to meet our customer's requirements. Our staff is fully prepared to work with Total Quality Management and Inventory Expectations. Complete design and intricate core work is handled by our experienced work force and design engineers who have been in casting industry for years. Coreless induction furnaces are used for all melting operations.
Pattern Making::
Several pattern shops are on call having many years of pattern making experience. Patterns are developed as per the drawings provided by the customers or can be developed on the basis of requirements of our products.
Molding and Core Making::
Hand molding by CO2 Process. Core making is by CO2 and No-bake process. Chrome Ore Sand and Zircon Sand is used for core molding. Most of the molds are coated with Zircon refractory coating to give excellent surface finish
Cleaning::
Pneumatic Chipping Machines are used for sand removal. Most of the Fettling is done manually by Swing Frame Grinders and Cutters.
Heat Treatment::
For annealing, normalizing and forced draft cooling oil fired front load furnace of 7.5 m x 6 m x 3.5 m with temperature range up to 900 degree centrigrade equipped with temperature graph recorder.
Machining::
For smaller jobs, we have a vertical turning lathe of 2300 mm. Table dia of SCHIESS which is German made. So assignments up to 10 tons, within 2300 mm dia can be supplied in fully-machined condition.
For bigger jobs, we have contractual agreement with local machine shops so as to supply jobs of any size or weight.
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